Thermoforming Machine
HAJEK
VSE™ 30 / 420
 
Artikel-Nr. 903201

Packaging Material:
Bottom web (flexible) PA/PE, max. Thickness 300 µm
Width: 422 mm (+2 mm)
Thickness: 300 µm
Hot seal compliant, draw compliant

Top web (flexible) PA/PE, max. Thickness 100 µm
Width: 420 mm (+/- 1 mm)
Thickness: 100 µm
Hot seal compliant

Goods to be packed: not defined


Basic Machine
Consisting of:

Stainless steel construction
Hygienic design (IP 65)

Stainless steel machine frame and side panels are designed according to the
latest hygiene requirements. Side panels are easily removable and accordingly
hinged for cleaning operation. The three-dimensional welded modules have a
maximum stiffness and can be easily cleaned in between the connection points.

Machine chassis
Frame length 3,660 mm
Machine length approx. 4,740 mm
Machine width including cabinet approx. 1,100 mm
Machine height approx. 1,925 mm

Control cabinet width 650 x height 1,700 x depth 250 mm

Machine side cladding in loading area

Nominal machine width 420 mm

Transport chain 5/8" K

Electric basic equipment
Voltage 400 V, frequency 50 Hz, 3 phase(s), with neutral wire and protective
conductor
Power supply with main switch (lockable)

Integrated socket for AC voltage in control cabinet

Emergency stop switch

Safety device SE 005
Integrated safety system (Safety Logic) consisting of:
Safety PLC
Safety sensors and safety actuator

Maximum forming depth 150 mm
Safety shutter shuts before die movement
Product weight max. 4 Kg/cycle
Performance max. 9 cycles/min.

Forming station inlet: safety cover with magnet switch
Forming station outlet: safety flap with magnet switch and photocell

Sealing station inlet: safety flap with magnet switch and photocell
Sealing station outlet: safety cover with magnet switch

Perforated plate safety covers made of stainless steel, Hygienic design


Infeed module ELM 1
Length 1,400 mm

Lifting system Forming
Receiver of forming formats
Pneumatic driven lifting system
Load capacity 20 kN (forming pressure)
Max. opening width 160 mm (lifting bottom/top: 160/0 mm)

Bottom film unwind UF 200, 3" core-Ø (76 mm)
Max. 400 mm diameter of bottom film reel
Adjustable film reel guide, incl. dancer arm system and break

Bottom web forming
Valve block FS 100
Heating with air pressure
Forming with vacuum


Loading module BLM 1
Length 630 mm

Product loading sector

5 open index with index length of 240 mm
4 open index with index length of 270 mm
4 open index with index length of 300 mm

Installation space for vacuum pumps


Sealing module SIM 1
Length 900 mm

Lifting system sealing
Receiver of sealing formats
Pneumatic driven lifting system
Load capacity 20 kN (sealing pressure)
Max. opening width 160 mm (lifting bottom/top: 160/0 mm)

Top film unwind OF 200, 3" core-Ø (76 mm)
Max. 400 mm diameter of top film reel
Adjustable film reel guide, incl. dancer arm system and break

Evacuation unit
Valve block EE 100
Edge evacuation
Top and bottom vacuum separately controllable

Pneumatic
Air Service unit R 3/4"
Water separator for air pressure
Safety valve with pressure switch
Sealing valve with pressure regulator
Water circuit incl. flow switch


Machine control
IPC 2100 REAL TIME

Industry 4.0 ready

Colored touch screen terminal 12,1"
Stainless steel enclosure IP65
High temperature and vibriation stability

Recipe store for up to 500 recipes

Detailed status indicator of in- and outputs of the PLC visible via HMI

USB interface
Data backup of recipes and machine parameter

Ethernet interface

Password protection - different access level for different access
authorisations

Adjustable main machine data - correctable (password protected)

Adjustable switchpoint for vacuum and gas
Pressure reading

Electronic height adjustment for lifting system in mm: 45, 80, 110, 150

Rate meter

Cycle counter

Detailed fault tracking

4 temperature control loops with off-limit check

Cleaning program with temperature control of dies

Operator language: German
(more languages are available via HMI)


Cutting module SCM 1
Length 730 mm

Installation space for example of cross cutting units, contour cutting units,
longitudinal cutting units, transport systems and film waste handling

Film transport drive FA 100
Frequency inverter 1.5 kW

Perforated plate safety covers made of stainless steel for cutting and
discharge area, Hygiene design


Peripheral equipment:

Vacuum system VSP000100
BUSCH R5 RA0100F for forming and evacuation
Nominal capacity 100 m³/h
Installation kit for integrated vacuum pumps

Gas flushing kit BE 100
MAP - inert gas (O2 level < 21%)
Gas tank GT 10, check valve, pressure reducing valve and ball valve

Photoelectric print registration DM 100
Adjustable photocell incl. top web break for flexible top web

Trim Removal FB 20
Film edge trim
Friction drive without dancer arm system

Transport system AB 10
Discharge conveyor with belt
Height adjustable
Synchronized drive by film transport chain
Length approx. 900 mm

Cutting systems
2x cross cutting QU 20
Pneumatic driven
Smooth cut from the bottom
Opening width 170 mm (lifting bottom/top: 170/0 mm)

Longtitudinal cutting system LS 10
Motor with preset speed
Suitable for flexible film


Tooling
Cutoff length: 240 mm
Nominal machine width: 420 mm
Edge trim: 39 mm
Forming depth: 150 mm

Basic die
Number tracks: 1
Number rows: 1

Package specification: EPDM005865

Format diagram - DRAFT VERSION

Package dimension: 381 x 240 mm
Forming dimension: 366 x 222 mm


Die components

Forming die lower part
Edge evacuation and gas flush

Designed for forming plates (forming plates are not included in basic die)

Forming die upper part
Heating above forming mould
Tubolar heating elements

Non-stick coating
Teflon coating - high quality black

Sealing die lower part
Forming depth: 150 mm
Designed for sealing grid
(sealing grid is not included in basic die)

Basic tool in basic version is not suitable for production of packages.


Vario 1

Number tracks: 3
Number rows: 2

Package specification: EPDM012818

Format diagram - DRAFT VERSION

Package dimension: 127 x 120 mm
Forming dimension: 112 x 102 mm
Package depth: 20 - 150 mm

Product weight: not defined

Performance:
The set performance according to DIN 8743 for this Vario and the above
mentioned machine configuration is approx. 6 - 6.5 cycles/min.
This refers to empty packages, a final vacuum set point of 10 mbar, a forming
depth of 60 mm and without liquid separator.
It depends on the nature of the product and the packaging materials (e.g.
moisture, temperature, oxygen content, etc.) to achieve the vacuum set point.

Gas system:
The above mentioned machine configuration is not designed for high oxygen gas
flush with a volume share across 21%.
A special gas flush system (explosion proofed vacuum pump, special valve
technology) is needed, if the volume share is across 21%.

Product: not defined

Film specification:
Bottom web (flexible) PA/PE, max. Thickness 300 µm
Width: 422 mm (+2 mm)
Thickness: 300 µm
Hot seal compliant, draw compliant

Top web (flexible) PA/PE, max. Thickness 100 µm
Width: 420 mm (+/- 1 mm)
Thickness: 100 µm
Hot seal compliant

Vario 1 Die components

6x radius plates
Width 112 mm x length 102 mm x depth 12 mm
Bottom radius 1x R 20 mm
Corner radius 4x R 20 mm
Filling plates for forming depth 20 - 150 mm

Punch for U-shaped evacuation holes, integrated in forming plate

1x Sealing die upper part
Perimeter 5 mm (nominal) sealing seam

1x Sealing grid 3-tracks / 2-rows
Sealing gasket 70 Shore, 3 mm of thickness, fabric finish with 0.8 mm grid
Incl. 4 spare sealing gaskets

1x Set of filler plates, forming depth 70 mm

Package support
Support system in loading area (2 support rail(s) included)
Discharge system (2 discharge rail(s) included)

Vario 1 parts

for longitudinal cutting

Knife magazine consisting of:
1x Knife shaft (MW 10) incl. coupling
4x Circular knife
1x Safety cover incl. handle
1x Cutting register incl. 4 cutting edge(s)
for film support during cutting

General

CE - Declaration of conformity

CE - Sign

Machine labeling: German

Technical documentation
Contents: instruction manual
spare parts catalogue
electrical and pneumatic diagrams
1x Paper, 1x CD-Rom

- new


machine 1 of 32  
 

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