Dividing Belt:

• Infeed / dividing belt for feeding and dividing of trays (from 1-line
  to 2-lines) from upstream appregates.

• Incl. 2 dividing arms (1x right/1x left).

• Belt-length: approx. 1.350 mm - 2-lanes

• Belt-width: 2x approx. 200 mm

TwinStar:

• Machine execution with stainless steel parts and meal conform plastic
  material.
• Firm stainless steel frame as welded and sand blasted construction
  ensuring a high torsional stiffness and stability.

• Stainless steel frame with adjustable height feet (+/- 20 mm)

• Product flow from right to left (considered from operator side)

• Vertically opening safety doors in the tool area of the machine made of
  stainless steel with punched plate.

• Security covers made of stainless steel which can be swivelled upwards on
  the infeed and outfeed area with punched plate.

• Hinged control cabinet doors made of stainless steel

• Tray transport via flat belts with quick release system for disassembly for
  cleaning without tools.

• Out-feed conveyor drive via frequency inverter for smooth interface with
  downstream equipment such as lane converger, labellers, lidder etc.

• Servo motor control of tray carriers allowing highest transfer speed and
  smoothest tray handling in relation to the type of product.

• Servo motor driven knee lifting system of tool

• Mandrels for reel unwind and rewind with pneumatic reel fixation

• Film position control via Dancer-Arm-System for Top Film

• Film reel exhaustion control

• Wide sealing area: approx. 930 x 380 x 110 mm
  (special execution: depth up to 140 mm)

• Built-in Busch Vacuum pump, Capacity: 250 cbm/h

• Integrated CFS control system. Control panel with 10,5" colour touch screen
  mounted on a 180° swivel arm

• Up to 200 programs can be stored. Data transfer for parameter saving via
  USB interface

• All necessary operating parameters are displayed, automatic control of
  sealing temperature as well as troubleshooting etc on different password
  levels.

• Optionally performance analysis are displayed via "CostFox" software

• Machine execution according to currently valid European security and
  hygiene regulations .

• Maintenance unit with pressure controller, air filter

• Gas: gas flushing system, (modified atmosphere O² < 21%)
  incl. 2 Stainless-Steel gas-buffer-tank 10 ltr. each

• Infeed Transport Belt (integrated in machine):
  Belt 1: Length approx. 830 mm - 2-lanes
  Belt 2: Length approx. 960 mm - 2-lanes
  Belt-width: 2x approx. 160 mm

• Outfeed Transport Belt (integrated in machine):
  Belt-length: approx. 1.800 mm - 2-lanes
  Belt-width: 2x approx. 160 mm

• 3-coloured stacking lamp for displaying operating states

• Machine dimensions:
  Length: approx 4,620 mm
  Width: approx. 960 mm
  Height: approx. 2,500 mm
  Infeed/outfeed height: 950 mm (+/- 20 mm)

• Protection class control cabinet: IP 55

• Protection class tool supplies: IP 67

• Voltage: 3 x 400 Volt+N+PE, +/- 10%, 50 Hz

• Nominal current: 42 A

• Power consumption: 23 kW
• Nominal width Pneumatic: 6 bar / 900 nl/min.

Hygiene

• Achieves the highest hygiene level thanks to fully stainless steel
  execution with self-draining surfaces.

Maintenance / Cleaning

• Perfect accessibility to the machine from both sides for die change-
  over, cleaning and maintenance
• Low running costs due to high quality components and easy access to all
  machine modules. The lifting station is maintenance free, only few
  lubrication points inside the machine.

Flexibility

• Easy dismounting of conveyors belts for cleaning, quick replacement of
  knives (within 10 minutes at dismounted format)
• Die top and bottom part removal with precise mechanical docking system.
  Enables the die changeover within less than 10 minutes thanks to the solid
  die-set trolley. Easy and quick dismounting / mounting of the tray
  carriers.
• Individual temperature control of sealing heads (with max. 6 circuits)
  for high reliability and fast heat-up.
• The TwinStar9 can be executed in a one-lane ore double-lane version.

Capacity / Efficiency

• High speed and efficiency thanks to state-of-the-art machine- and drive
  technology, mostly servo drives.
• High production output based on a large sealing area (930 x 380 x 110 mm)
• Vacuum pump: possibility for located inside the machine up to 300 cbm/h.

Safety

• Safety is assured thanks to 850 mm free space between tray carriers and
  in-feed/out-feed doors.
• Certified system in case of an application with high level of oxygen
  allows the utilization of a standard vacuum pump.
• Protruding object detection (POD) supports avoidance of tray crash and
  machine / format damage, caused by protruding products in the tray (Option)