for production of vacuum packages made of flexible- and rigid-film.
Packaging Material:
Bottom web (flexible) PA/PE
Bottom web (semi-rigid), Type: PS/PE, PVC/PE or APET/PE
Width: 422 mm (+2 mm)
Thickness: up to 500 µm
Hot seal compliant, draw compliant
Top web (flexible), Type: PA/PE
Width: 420 mm (+/- 1 mm)
Thickness: 100 µm
Hot seal compliant
Goods to be packed: unknown
BASIC MACHINE (Layout EPDM 032610)
Consisting of:
Machine chassis
Frame length 3,660 mm
Machine length approx. 4,518 mm
Machine width including cabinet approx. 1,107 mm
Machine height approx. 1,938 mm
Control cabinet width 1,000 x height 1,700 x depth 350 mm
Machine side cladding in loading area
Nominal machine width 420 mm
Stainless steel machine frame and side panels are designed according to the
latest hygiene requirements. Side panels are easily removable and accordingly
hinged for cleaning operation. The three-dimensional welded modules have a
maximum stiffness and can be easily cleaned in between the connection points.
Transport Chain 5/8 x 3/8" K, nickel plated (105413)
Electrical: 400 Volt AC/N/PE, max. connected load: 32 Amp.
Supply line: 5 x 6 mm² fixed connection
Fuse protection: 32A anti-surge
Residual current circuit breaker: FI-3pole 300mA / type B universal
current sensitive
Infeed module ELM 2_ BB 420
Length 1,730 mm
Module fits for lifting system, forming die and bottom film unwind
Bottom film unwind UF 231
Holding spindle for bottom film with 3" core-Ø (76 mm)
Max. 400 mm diameter of bottom film reel
Adjustable film reel guide, incl. dancer arm system and break
Lifting system HS 100
20 kN, for forming depth up to: 150 mm
Opening width 160 (bottom 160 / top 0 mm)
Forming depth up to: 150 mm
Forming system FS 200
Forming of bottom film by lid heating,
Heating with compressed air, forming with vacuum
Active carbon filter 0.01 µm for oil free compressed air during forming
Vacuum system VSP000160
Forming and evacuation pump 300068 BUSCH R5 RA0160D, 160 m³/h
Sealing module SIM 1_BB 420
Length 900 mm
Module to fit the lifting system, sealing die, top film unwind and control
components
Machine control:
IPC 2100 real time
Industry 4.0 ready
Colored touch screen terminal 12,1"
Stainless steel enclosure IP65
High temperature and vibration stability
Recipe store for up to 500 recipes
Detailed status indicator of in- and outputs of the PLC visible via HMI
USB interface
Data backup of recipes and machine parameter
Ethernet interface
Password protection
Different access level for different access authorizations
Adjustable main machine data - correctable (password protected)
Adjustable switch point for vacuum and gas
Pressure reading
Electronic height adjustment for lifting system in mm: 45, 80, 110, 150
Performance indication
Cycle counter
Detailed fault tracking
4 temperature control loops with off-limit check
Cleaning program with temperature control of dies
Operator language: English
More languages are available via HMI
Pneumatic
Air service unit R 1/2"
Water separator for air pressure incl. automatic emptying
Automatically water blow out system by die set change
Safety valve with pressure switch
Sealing valve with pressure regulator
Top film unwind OF 230
For top film reels with max. 400 mm reel diameter
Adjustable film reel guide, incl. dancer arm system and brake
Photoelectric print registration DM 100
for target-printed, flexible top film, consisting of film brake and mech.
adjustable print mark reader
Lifting system HS 100
20 kN, for forming depths up to: 150 mm
Opening width 160 (bottom 160 / top 0 mm)
Forming depth up to: 150 mm
Evacuation system ES 100
Edge evacuation or narrow top film
Vacuum top - bottom separately controllable
Gas flushing kit BE 100
including gas tank GT10 with valve, check valve,
pressure reducing valve and ball valve
(for mixed gases, O2 level <21%)
Cutting module SCM 1_BB 420
Length 730 mm
for installation of e.g. Drive, cross cutting, contour cutting, longitudinal
cutting, discharge conveyor and trim removal
Rigid- & Flexible film punch GS 170
Cross punch lower part, pneumatic knee lever system,
Opening width 160 mm,
Cross punching top part,
for interchangeable knife holders (rigid) and flexible-film cutting set
Flexible film cutting set included in standard
Longitudinal squeezing unit LQ 10
Squeezing knives push on a driven counter roll for cutting
Squeezing-knife Cutting-set including drive unit
with countershaft for install of counter-rolls
FA 100 drive frequency-controlled 1.5 kW
Transport system AB 200
Discharge conveyor with belt
Version: Intralox discharge conveyor
Drive: Intralox discharge belt with blue Intralox-chain and frequency
converter for synchronous packaging discharge, length approx. 840 mm
height adjustable
Trim Removal RB 200
Electric rewind for edge strips
Friction drive without dancer arm system
Safety system with safety gate SE 005
Integrated safety system (Safety Logic) for product overhang
Safety PLC incl. Safety sensors
Maximum forming depth 150 mm,
Performance max. 9 cycles/min.
Max. Packaging weight 4kg/cycle
Safety distance 0 mm
Forming station inlet: safety cover with magnet switch
Forming station outlet: safety flap with magnet switch and safety shutter
Sealing station inlet: safety flap with magnet switch and safety shutter
Sealing station outlet: safety cover with magnet switch
Perforated sheet safety covers made of stainless steel
Hygienic design
Remote Diagnosis RS 100
Guard is a comprehensive teleservice and remote maintenance tool.
Location independent maintenance of the machine with the utmost level of
security. A switch inside the control cabinet of the machine needs to be
activated to enable the VPN tunnel. Consequently you protect parts of
your system network, complete production cells or automation components.
Only the operator at the machine is authorized to activate the system.
TOOLING:
Basic-Die:
Cutoff length: 240 mm
Nominal machine width: 420 mm
Edge trim: 39 mm
Forming depth: 150 mm
Basic die
Number tracks: 1
Number rows: 1
Package dimension: 381 x 240 mm
Forming dimension: 366 x 222 mm
Die components
Forming die lower part
Edge evacuation and gas flushing
Designed for forming plate (forming plate not integrated in basic-die)
Forming die upper part
Heating above forming mold
Tubular heating elements
Non-stick coating
high quality - black
Sealing die lower part
Forming depth: 150 mm
Designed for sealing grid
(Sealing grid not included in basic die)
Basic tool in basic version is not suitable for production of packages.
Vario 1
Number tracks: 2
Number rows: 1
format diagram: EPDM 028416
Package dimension: 190,50 x 240 mm
Forming dimension: 175,50 x 222 mm
Product weight: unknown
Product: unknown
Vario 1 Die components
1x Forming plate, 2-tracks/1-row
2x forming inserts for semi-rigid film
Width 175,50 mm x length 222 mm
Corner radius 4x R 20 mm
1x Set of filler plates
1x Sealing die upper part, 2-tracks/1-row
Perimeter sealing seam 5 mm (nominal)
Corner radius 4x R 20 mm,
peel corner in the back, right hand side in direction of travel
1x Sealing grid 2-tracks / 1-row
Sealing gasket 70 Shore, 3 mm of thickness, fabric finish with 0.8 mm grid
Incl. 4 spare sealing gaskets
1x Set of filler plates
Vario parts:
for punch semi-rigid
1x knife holder for film punch
1x knife set, 2-tracks
Round corners R 9 mm incl. straight cutting lines
for longitudinal cutting
Cutting set LQ 11
Consisting of 3 squeezing knives, receiving plate, and counter rolls,
complete cut, fits for LQ 10
Package support
Support system in loading area (1 support rail(s) included)
Discharge system (1 discharge rail(s) included)
General
Performance:
The set performance according to DIN 8743 for these Varios and the above
mentioned machine configuration is approx. 6 - 7 cycles/min.
This refers to empty packages, a final vacuum set point of 10 mbar,
a forming depth of 60 mm and without liquid separator.
It depends on the nature of the product and the packaging materials (e.g.
moisture, temperature, oxygen content, etc.) to achieve the vacuum set point.
Gas system:
The above mentioned machine configuration is not designed for high oxygen gas
flush with a volume share across 21 %. A special gas flush system (explosion
proofed vacuum pump, special valve technology) is needed, if the volume share
is across 21 %.
CE - Declaration of conformity
CE - Sign
Machine labeling: English
Technical documentation
Contents: instruction manual
Spare parts catalogue
Electrical and pneumatic diagrams