basic machine:

• modular construction completely made from stainless steel, consisting of:
• film infeed: 625 mm

• forming module: 1.500 mm

• die center distance: 3.800 mm - index 400 mm

• free loading area: 2.100 mm

• 2x intermediate module: 1.200 mm

• sealing module: 1.500 mm

• 1x knee-free labeling module: 1.200 mm

• 1x cutting module: 1.200 mm

• outfeed module standard: 910 mm

• total length of machine: approx. 9.335 mm
  (approx. 10.400 mm incl. Jumbo bottom film unwinding)

• the high-quality, stainless steel machine frame guarantees
  both not only highest stability, but also best functionality

• unique easy and quick access to the machine as all plates can be
  taken off after dislocking

• enormous quick change of dies without using tools as all connections
  are quick disconnect

• each die lifting system is totally separate strong forces
  which arise when the dies close will be neutralized by the
  die lifting device

• the APS ML 7100 corresponds to the newest EC-Hygiene
  regulations as it is made from stainless steel, all supply wires
  are installed in top of the machine frame and all electronic parts
  are designed in accordance with IP 65.

• 160 - 250 mm space beneath the machine for easy cleaning under the machine

• Index: 400 mm

• bottom film width: 560 mm +1

• bottom film material: rigid film A-PET, 400 µm,
  Hot seal compliant, draw compliant

• top film width: 555 mm +1

• top film material: flexible film PET/PE, 80 µm, repeat printed,
  Hot seal compliant

max. reel diameter:

• bottom film: max. 450 mm
• top film: max. 400 mm

top film unwinding:

• mechanical pre-spooling for top film, incl. quick tension system
  with automtaic disc brake, for core diameter 3" (76 mm).

bottom film unwinding JUMBO:

• Type AR (Inline Version), for loading of Jumbo-film reels,
  stainless steel version, for core diameter 6" (152 mm).

detection of film end:

• for top and bottom film,
  with automatic machine stop

lifting system:

• pneumatically driven knee-lever die lifting system for forming and
  sealing station made from stainless steel.
  Designed for max. deep draw of 130 mm, limited by die-set

lifting limit:

• automatic limitation for the opening width of the lifting system.
    Step by step controllable via the PLC, optimal adaptation at
    different product heights!

centralized greasing:

• centralized greasing points for die lifting devices

cleaning adjustment:

• closed die adjustment during cleaning

Mitsubishi control:

• memoryprogrammable Mitsubishi A1S control
  operating and programming by 12" Mitsubishi touchscreen
  of the newest generation, with 65.536 colours
  installed in a swivelling stainless steel terminal,
  graphic userscreen for easy operating; 100 program settings storable,
  machine operating status, dialog and error message in English language,
  digital convertability, regulation and control of temperature,
  programmes can be detected by code safety devices according to newest
  professional association's regulations.

synchronisation:

• 2 potentialfree contact for Top- and Bottom-labeling system
• digital coupling with slicing line

control device:

• printed film registration for top film, incl. film-brake

temperature control:

• 1 x sandwich pre-heating, without heating plate in forming die top part
• 1 x sealing die

• electrical supply: 400 Volt, 3 Phases, N, PE, 50 Hz.

• power supply: approx. 25 kW

pneumatic equipment:

• standard valves and cylinder from FESTO Germany,
  incl. pressure switch, filter for compressed air infeed,
  automatic water separation for compressed air,
  centralized valve assembly in electrical cabinet for easy access,
  regulation valves for sealing and forming pressure,
  fine filter for forming air, noise reduction for compressed air
  outfeed by muffling, blow-off valve for cooling water

compressed air requirement:

• approx. 200 Nl/Cycle, 7 bar, max. moisture 7 g/m³
  The compressed air should be dry and free of oil!

compressed air connection: 3/4", 40 µm filtered

• cooling water connection: 1/2"

cooling water consumption:

• approx. 80 - 150 l/Std., approx. 3 bar

drive:

• electronical controlled servo drive, for high speed and best accuracy
  speed continuously adjustable, index digitally adjustable

transport chain lubrication:

• automatic lubrication of chain with oil by brush,
  adjustable and programmable by SPS

vacuum connection:

• connection to central vacuum with valve-unit

evacuation system:

• evacuation system, evacuation via lateral suction nozzles,
  pressure controlled with electronical contact vacuum gauge

gas flushing device:

• gas flushing device, standard (for inert gases, O2 content < 21%)
    gas storage tank, 10 l, (up to 10 bar)

safety device:

• Safety device forming outfeed - sealing infeed
  safety covers 550 mm with magnetic swicth and photocell

• Safety device at cutting and discharge area for module 1,200 mm