High Performance circular blade slicer for slicing meat, sausage and cheese
products with excellent slicing quality and slicing performance.
All components on the slicer, from the entrance module to the portioning
unit, have a modular structure and are consistently designed for performance
and excellent slicing quality.
The innovative feeding principle achieves excellent feeding precision with
gentle product handling. This is reflected in unrivalled slice quality and
weight accuracy.
The pioneering hygienic design of the slicer fulfils the highest hygiene
requirements and also allows maximum accessibility.
The tool-free quick-change systems for the application-related accessories
enable extremely short set-up times as well as effective and fast cleaning.
To achieve the best possible slicing results, the product passage height can
be adjusted manually.
Max. slicing height: 170 mm
Max. slicing width: 420 mm
Intuitive machine control with Weber Power Control.
1.2.1 Slicer equipment
1.2.1.1 Basic module
Left hand version (product flow)
- Display mounted on left side
Machine covers made of transparent and impact resistant acryl.
Allows a complete view of the product flow through the slicer
Control cabinet doors made of transparent and impact resistant acryl.
Semi automatic with manual loading up to a product length of 1,200mm.
Products have to be loaded manually into the slicer from the back side.
Reloading of products during the slicing process is possible
Control panel integrated in the slicer (operator side)
Execution for sausage and ham
1.2.1.2 Without entrance module
1.2.1.3 GripnGo Feeding
One drive for the product grippers.
Multifunctional system combining downhold and product stop function for
reload. Downhold length of 300 mm ensuring a safe grip and feed of products
via lower traction system.
Feeding module for product length up to 1,200 mm
Feeding module in belt execution
End pieces and first cut separation
Basic set-up for active driven traction feed
Fixed product side guiding left
Product side guiding right
1.2.1.3.1 Traction feed cassette
Traction Feed cassette 1 track (GripnGo, VarioGrip) Length 330 mm
Mounting and removal without the use of tools
1.2.1.4 Cutting module
The cutting module cuts slices or pieces from the product log. Its technology
and design are characterized by a kind product handling, a great product
penetration and a flexible adjustment of the blade head in relation to the
product. The result is gentle cutting and exact portioning.
High-performance hygienic circular blade head
for up to 750 revolutions per minute.
The design of the blade head with open housing and no counterweight in front
of the blade is specially designed for applications with the highest
performance and hygiene requirements. The innovative blade head with
integrated counterweight and the Easy Lock blade changing and fastening
system makes it easy to change the blade.
Variable gear ratio for our circular blade head
Downholder basic set-up
2 Pcs.
Downholder swivel drive
For each downholder one swivel drive needed
Classic mounting traverse for the shear edge
1.2.2 Portioning unit
1.2.2.1 Portioning conveyor system
Portioning system basic set-up - standard
Portioning conveyor lowering with stack function, driven by servo motors
max. stacking height: 75 mm
Portion completion
Portion completion is a function to move incomplete portions from the
portioning conveyor to the control conveyor at the end of a slicing
procedure. These portions are returned on the portioning conveyor in order
for them to be completed once the next slicing procedure begins. The portion
is then transferred to the control conveyor for further transport to the
subsequent units.
1.2.2.1.1 Portioning conveyor cassette
Portioning system basic set-up - standard
The transfer unit consists of a portioning conveyor and control conveyor.
The portions will be created on the portioning conveyor. The control conveyor
transfers the created portions to the following unit.
Length: 125 mm
1.2.2.1.2 Control conveyor cassette
Length: 350 mm
Execution with transfer needles
1.3.1 Portion control
1.3.1.1 Checkweigher CCW 500
Digital weighing System for classifying Portion weights according to
applicable package weight legislation and Operator settings.
Accurate weighing results and high reliability are guaranteed by this robust
weighing System, which is perfectly suitable for high demands and harsh
Environments.
The hygienic design of the checkweigher allows for fast and easy cleaning.
Checkweigher CCW 500 basic construction
Basic construction 1-track execution
Incl. 1 weighing table drive and 1 weighing cell
1.3.1.1.1 Weighing table
Weighing table of width 370 mm
Weighing table of length 485 mm
Capacity up to 100 weight measurements per minute (depending on portions)
Max. weight of portion: 3,000 g
1.3.2 Ejection of portion
1.3.2.1 Marking Conveyor CMB-100
Stand-alone stainless steel marking conveyor to mark off-weight portions.
Lateral displacement 50 mm
Conveyor length 400 mm
Conveyor width 380 mm
1.3.3 Handling over of portions
1.3.3.1 Transport Conveyor CCE-LC
Moveable transport conveyor; light version equipped with rollers. Conveyor to
transport the portions from the Slicer to the packaging machine. The conveyor
belt can easily be removed from the frame without using any tools. The
transport speed is controlled by the Slicer. The end/discharge part of the
transport conveyor can be inclined.
The height of the transport conveyor (upper edge) can be set to
1,100 mm
1,200 mm
1,300 mm
above the floor.
Width of conveyor: 420 mm
Length of transport conveyor, including spanner, 2,100 mm
Additional increase of the feet
The increase mainly consists of spacers in order to
equal irregularities of the floor.
1 Pc. Slicing bar
Standard execution
Slicing bar horizontal, straight
2 Pcs. Downholder
Downholder, pneumatic execution
Metal plate execution, with straight reel 80 mm width
1 Pc. Circular knife
without teeth
coated, without coated cutting edge.
Diameter 430 mm
1 blade guard for Weber circular knife
for weber circular knife of diameter 430 mm
2 Pcs. Automatic round grippers
for product calibre of approx. 116 - 125 mm
for meat and sausage products
Weber Remote Service
Machine equipped with industrial router. After activation by the customer
through a VPN connection, access is made via Internet from the machine to
Service Support Portal. Thus, an analog modem is no longer required.
This includes the service provided by the technicians during the currently
regular hotline hours.
Remark:
Product grippers, circular knives and downholders are chosen in accordance
with the original customer's products. For automatic products grippers in
combination with preformed slicing bars an application technology test is
always necessary! The number of grippers results from the applications.