High Performance circular blade slicer for slicing meat, sausage and cheese
products with excellent slicing quality and slicing performance.
All components on the slicer, from the entrance module to the portioning
unit, have a modular structure and are consistently designed for performance
and excellent slicing quality.
The innovative feeding principle achieves excellent feeding precision with
gentle product handling. This is reflected in unrivalled slice quality and
weight accuracy.
The pioneering hygienic design of the slicer fulfils the highest hygiene
requirements and also allows maximum accessibility.
The tool-free quick-change systems for the application-related accessories
enable extremely short set-up times as well as effective and fast cleaning.
To achieve the best possible slicing results, the product passage height can
be adjusted manually.
Max. slicing height: 170 mm
Max. slicing width: 420 mm
Intuitive machine control with Weber Power Control.
1.2.1 Slicer equipment
1.2.1.1 Basic module
Left hand version (product flow)
- Display mounted on left side
Machine covers made of transparent and impact resistant acryl.
Allows a complete view of the product flow through the slicer
Control cabinet doors made of transparent and impact resistant acryl.
Semi automatic with manual loading up to a product length of 1,200 mm.
Products have to be loaded manually into the slicer from the back side.
Reloading of products during the slicing process is possible
Control panel integrated in the slicer (operator side)
Execution for sausage and ham
1.2.1.2 Without entrance module
1.2.1.3 GripnGo Feeding
One drive for the product grippers.
Multifunctional system combining downhold and product stop function for
reload. Downhold length of 300 mm ensuring a safe grip and feed of products
via lower traction system.
Feeding module for product length up to 1,200 mm
Feeding module in belt execution
End pieces and first cut separation
Basic set-up for active driven traction feed
Fixed product side guiding left
Product side guiding right
1.2.1.3.1 Traction feed cassette
Traction Feed cassette 1 track (GripnGo, VarioGrip) Length 330 mm
Mounting and removal without the use of tools
1.2.1.4 Cutting module
The cutting module cuts slices or pieces from the product log. Its technology
and design are characterized by a kind product handling, a great product
penetration and a flexible adjustment of the blade head in relation to the
product. The result is gentle cutting and exact portioning.
High-performance hygienic circular blade head
for up to 750 revolutions per minute.
The design of the blade head with open housing and no counterweight in front
of the blade is specially designed for applications with the highest
performance and hygiene requirements. The innovative blade head with
integrated counterweight and the Easy Lock blade changing and fastening
system makes it easy to change the blade.
Variable gear ratio for our circular blade head
Downholder basic set-up
3 Pcs.
Downholder swivel drive
For each downholder one swivel drive needed
Classic mounting traverse for the shear edge
1.2.2 Portioning unit
1.2.2.1 Portioning conveyor system
Portioning system basic set-up - standard
Portioning conveyor lowering with stack function, driven by servo motor
max. stacking height: 75 mm
Portion completion
Portion completion is a function to move incomplete portions from the
portioning conveyor to the control conveyor at the end of a slicing
procedure. These portions are returned on the portioning conveyor in order
for them to be completed once the next slicing procedure begins. The portion
is then transferred to the control conveyor for further transport to the
subsequent units.
1.2.2.1.1 Portioning conveyor cassette
Portioning system basic set-up - standard
The transfer unit consists of a portioning conveyor and control conveyor.
The portions will be created on the portioning conveyor. The control conveyor
transfers the created portions to the following unit.
Length: 125 mm
1.2.2.1.2 Control conveyor cassette
Length: 350 mm
Execution with transfer needles
1.3.1 Portion control
1.3.1.1 Checkweigher CCW 500
Digital weighing System for classifying Portion weights according to
applicable package weight legislation and Operator settings.
Accurate weighing results and high reliability are guaranteed by this robust
weighing System, which is perfectly suitable for high demands and harsh
Environments.
The hygienic design of the checkweigher allows for fast and easy cleaning.
Checkweigher CCW 500 basic construction
Basic construction 1-track execution
Incl. 1 weighing table drive and 1 weighing cell
1.3.1.1.1 Weighing table
Weighing table of width 370 mm
Weighing table of length 485 mm
Capacity up to 100 weight measurements per minute (depending on portions)
Max. weight of portion: 3,000 g
1.3.2 Ejection of portion
1.3.2.1 Mono rocker weROCK
Rocker with three possible positions enclosed in a stainless steel cabinet
Single-track execution
Rocker width 375 mm
The rocker stands on its own hygienic feet in the production line.
The hygienic feet meet the special hygienic requirements of the production
environment.
1.3.3 Handing over of portions
1.3.3.1 Automatic Loader weLOAD 1000
The Automatic loader receives the portions created by upstream
components and puts them into the appropiate die format for the
downstream thermoforming machine.
Depending on the individual application, the product feed times of
the Slicer can be totally or partly compensated by means of the
integrated buffering area, so that the packaging line runs as
continuously and effectively as possible.
Automatic loading of the thermoforming machine is realized by
transmission synchronized with the film indexing chain.
The height of the grouping and buffer conveyor unit, as well as the
angle of the line dividing conveyor, can be continuously adjusted.
This allows the machine to be optimally adapted to the required
conditions.
To access the packaging machine area below the grouping and
buffering area of the Loader, the Loader can be rolled sideways
out of the line.
The power supply is realised via an upstream module
Basic equipment:
- Feeding area with spreading function
- Alignment and groupage of the portions
- Buffering area
Loading conveyor
Falling dirt particles in the thermoforming machine area can be
caught on a film web provided by the customer and fixed in the
retainer and clamping device provided for it.- Gentle-transport functionality enables a smooth and gentle
portion transport through all conveyor units. The speed of the line
and the parameterization of all conveyor units are dynamically adjusted
to the respectively required target throughput, which ensures efficient
running of the whole line.
Please note:
- Depending on product or application characteristics,
manual correction may be required. - Conveyor width 420 mm.
- The maximum diameter of the bottom film reel of the thermoforming
must not exceed 800 mm. - The maximum film width must not exceed 480 mm.
The machine frame stands on rollers. After the supports have been raised,
the Loader can be pushed sideways out of the production line on rollers.
In relation to the product flow, the position of operator
is on the left side of the line.
Line dividing conveyor for applications with line dividing to an identical
number of tracks Portions coming in from the rocker are spread at a distance
between the central axes of the packages and then passed on to the alignment
or grouping conveyor unit
1-track grouping conveyor
Grouping conveyor length 500 mm
2 Pcs. Buffering conveyor
Buffering conveyor length: 500 mm
Upper reject conveyor long version.
Its length ends above the loading conveyor
Catchment tray at the end of the reject conveyor
For collection of rejected portions, thus avoiding them from dropping off
the filled up reject conveyor
Individual conductor labeling
All conductors in the electric control cabinet as well as all pneumatic
components are labeled individually
Additional increase of the feet
The increase mainly consists of spacers in order to
equal irregularities of the floor.
1 Pc. Slicing bar
Standard execution
Slicing bar horizontal, straight
3 Pcs. Downholder
Downholder, pneumatic execution
Metal plate execution, with straight reel 80 mm width
1 Pc. Circular knife
without teeth
coated, without coated cutting edge.
Diameter 430 mm
1 blade guard for Weber circular knife
for weber circular knife of diameter 430 mm
3 Pcs. Automatic round grippers
for product calibre of approx. 100 mm
for meat and sausage products
Weber Remote Service
Machine equipped with industrial router. After activation by the customer
through a VPN connection, access is made via Internet from the machine to
Service Support Portal. Thus, an analog modem is no longer required.
This includes the service provided by the technicians during the currently
regular hotline hours.
Remark:
Product grippers, circular knives and downholders are chosen in accordance
with the original customer's products. For automatic products grippers in
combination with preformed slicing bars an application technology test is
always necessary! The number of grippers results from the applications.